Factory - UV DTF Decor

At a glance

Factory overview

Numbers below are the ones distributors check first — they describe the factory operation, and each one is stated with its measurement basis.

2009

Founded

TBC

12,000

m² total area

Warehouse & offices · TBC

3

Printing lines

TBC

180

Employees

TBC

18

QC staff

TBC

40+

Export countries

TBC

What happens on the line

PrepressArtwork checked, proofed and colour-matched
PrintingWhite and colour layers printed on the film
CuringUV-cured inline at full line speed
InspectionColour, registration and adhesion verified
FinishingSlit and rewound to your format
PackingMoisture barrier, batch label, export carton

Because printing and finishing run to our specification rather than to a fixed stock list, we can work to order instead of only selling what's on the shelf — which is what makes custom designs and private label possible.

Inside the printing workshop — press and finishing area

Inside the plant

Finished goods warehouse, film rolls on racking

Factory tour

Walk the line, section by section

Filmed on the factory floor — eight stops, in the order a job actually moves through the building.

Printheads laying colour onto film in the printing workshop

Main tour video

Incoming stock

Blank film and inks, batch verified

Printing line

Printheads and colour control

UV curing

Inline UV lamps after each pass

Slitting

Width cutting and edge control

Rewinding

Tension and roll diameter

Colour lab

Colour and adhesion checks

Packing

Moisture barrier and labelling

Finished goods

Stock rolls ready to ship

360° walkthrough

A full panorama of the main printing hall, so remote buyers can look around without travelling.

360° view

Workshop layout

Floor plan with the process flow marked, so you can see the material path from prepress to packing.

On the factory floor

Eight stages, each with a control point

Anyone can repeat a product name. Describing what happens at each stage is the harder part — and that is the difference worth checking.

01
Artwork & prepress

Artwork is checked before anything runs: resolution, colour build, white underlayer and repeat layout. A printed proof is approved before production. Key control: proof approval, resolution check.
02
Printing

White underlayer and colour layers are printed onto the film, with registration monitored throughout the run so the design lands where it should, on every roll. Key control: registration, monitored inline per run.
03
UV curing

The print is cured inline immediately after each pass, so the colours lock in before the roll moves on. Key control: curing energy, logged per run.
04
Colour check

Printed output is measured against the approved proof with a spectrophotometer under colour-corrected light, roll after roll. Key control: ΔE against the approved proof.
05
Slitting

Rolls are cut to the width the customer needs. Custom sizes are one of the main reasons distributors buy direct rather than through a reseller. Key control: width tolerance; standard and custom widths available.
06
Rewinding

Tension and roll diameter are controlled so the roll feeds properly on your finishing line and does not telescope in transit. Key control: tension, roll diameter, core size to customer requirement.
07
Inspection

Inline monitoring plus sampling of finished rolls. Colour, registration and appearance are checked against the approved sample before the batch is released. Method: inline + sampling inspection.
08
Packing

Moisture barrier wrapping, batch label and export carton. Private label cartons and labels are applied here when the order is branded. Options: neutral or private label packing.

Equipment & capacity

What the line runs, and how much we can ship

Equipment list with the tolerance figures that actually matter, and capacity stated per product line.

Equipment list

Equipment	Qty	Key parameter	Stage
Printing line	6	Registration tolerance TBC	Printing
UV curing unit	6	Curing energy TBC	Curing
Slitting machine	4	Width tolerance ±0.5 mm	Slitting
Rewinding unit	4	Max roll diameter 400 mm	Rewinding
Spectrophotometer	1	Colour difference ΔE ≤ 0.5	Testing
Proofing printer	1	Proof output A3+	Prepress
Adhesion tester	2	Cross-hatch test 0–5B	Testing
Climate chamber	1	Temp / humidity 20–80 °C	Testing

Equipment models are shown on request — some are under a confidentiality agreement. Models and parameters to be confirmed.

Monthly capacity

Product line	Capacity	Unit	Basis
Printed wraps — stock designs	450,000	m² / month	Single shift
Printed wraps — custom orders	300,000	m² / month	Single shift
Sample packs	500	packs / month	Single shift

Stock

Stock availability

Common specifications are held in the warehouse for immediate shipment.

Lead time

Production lead time

Custom prints and private label runs are scheduled against confirmed orders. Scheduling to be confirmed.

Shipping

Export cartons, palletising and container loading handled at the factory. Documents issued for sea and air freight.

Quality control

Three inspection stages and a traceable batch

A distributor who ships a bad roll to their customer loses that customer. Batch consistency is the whole game in this business.

IQC

Incoming inspection

Material checked before it enters the line, so a bad lot never becomes a bad roll.

Film thicknessChecked
Incoming stockBatch verified
Release agentChecked
Packaging materialChecked

IPQC

In-process control

Monitored while the line is running — problems are caught during the run, not after.

Print registrationInline
Drying temperatureLogged per zone
Laminating tensionRecorded
Slitting dimensionMeasured

OQC

Outgoing inspection

Finished rolls tested against the approved sample before the batch is released for shipping.

Release forceSampled
AppearanceVisual
Roll diameterMeasured
Packing & labelVerified

Batch traceability

Every roll carries a batch number. If a customer reports a problem, we can trace that batch back through the production record instead of guessing.

Film lotWhich film stock and ink batch
Production lineWhich printer and finishing unit
Shift & operatorWho ran it and when
Inspection recordWhich test results apply
ShipmentWhich order and destination it went to

Micrometer measuring film thickness at the roll edge

QC in action

When something goes wrong

Our handling process, so you know what happens before you order:

1. Complaint loggedBatch number, quantity, photos or video from your customer

2. Batch tracedProduction and inspection records pulled for that batch

3. Cause identifiedRoot cause reported back to you in writing

4. ResolutionReplacement or credit per the agreed terms

Claim and replacement terms to be confirmed.

Lab & testing

Tested before your customer sees it

Testing on release force, adhesion and colour, plus wash and abrasion tests that answer the questions end customers actually ask.

Peel and release force testing under way

Test video

Release force tester, spectrophotometer and colour swatches

Testing capability

Test	Method	Report
Release force	Bench tester	On site
Adhesion	Cross-hatch / peel	On site
Wash resistance	Dishwasher cycle test	On site
Abrasion	Scratch / rub test	On site
Colour consistency	Spectrophotometer	On site
Chemical compliance	REACH / RoHS	Third party

Test items, standards and available report types to be confirmed.

Why this matters to distributors. When your customer asks "will it survive the dishwasher?", you can answer with a test result instead of an opinion. That is what closes the sale for you.

Certifications

Compliance documents, available before you order

Customs brokers and brand customers ask for these. We issue them with the price list rather than after the order.

ISO 9001

Quality management

REACH

EU chemical compliance

RoHS

Restricted substances

MSDS / SDS

Shipping & customs

Documents we issue

TDS (technical data sheet)Per product
MSDS / SDSFor shipping
REACH / RoHS declarationOn request
Inspection reportPer batch
Packaging specificationPer product

Certificate numbers, validity and issuing bodies to be confirmed.

Social & environmental

Brand customers increasingly ask about labour and environmental compliance as part of their supplier screening.

ISO 14001TBC
BSCI / Sedex / SMETATBC
Environmental permitsTBC

Factory audit

Come and check. We prefer it.

Anyone can claim a specification. An audit settles it. We support third-party inspection and welcome your own team — including on short notice.

Option 01

Third-party audit

SGS, BV, TÜV or an inspector of your choice. We provide the documents and access they need.

Option 02

Your own audit team

Visit in person. We will walk you through the line, the lab and the warehouse.

Option 03

Live video walkthrough

A scheduled call where we walk the floor live — you choose which section to look at.

Audit video

Site visit

Book a factory visit or a live video walkthrough

Tell us how you'd like to check production and what you want to see. We'll confirm a time and arrange the visit.

In person

Visit the workshop, lab and warehouse. We recommend allowing half a day.

Lead time: 1–2 weeks suggested

Live video walkthrough

A scheduled video call where we walk the floor with you in real time.

Lead time: 3–5 working days

Third-party audit

Appoint SGS, BV, TÜV or your own inspector. We provide access and documentation.

Lead time: per agency schedule

Book a factory visit

Company name * Please enter your company name.

Country / region * Please enter your country.

How would you like to visit? * Please choose a visit type.

Preferred date

Number of visitors

What would you like to see?

Printing line Slitting & rewinding Quality control & lab Warehouse & stock Environmental & labour practices Documentation & records

Business email * Please enter a valid business email.

Anything else we should prepare?

Thanks — we'll confirm a time by email within one business day.

We use your details only to arrange the visit and follow up on your enquiry.

Site address

Baiyun District
Guangzhou, Guangdong Province
China

Visits by appointment — the full address is confirmed when your visit is booked.

Need the specification sheet and price list?

Four fields and it's in your inbox — including TDS, MSDS and the current batch test report.

Get Wholesale Price List Browse products

Printing, finishing and packing —one factory, end to end.

Factory overview

What happens on the line